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Assembly Materials

Our assembly material products

Dycotec develop and manufacture a range of assembly materials that are used for joining components with electrically conductive adhesives and die attach materials, structural adhesives (electrically insulating) and encapsulants and underfills.

Sinter Die Attach

Sinter Die Attach

High-durability die attach materials deliver superior conductivity for high-temperature devices as alternatives to solder pastes.
Electronically Conductive Adhesives

Electronically Conductive Adhesives

Range of thermoset electronically conductive adhesives including epoxy and polyurethane systems.

Structural Adhesives

Structural Adhesives

Electrically Insulating adhesives screen printed epoxy system.

Encapsulants and Underfills

Encapsulants and Underfills

Electrically Insulating Encapsulants and Underfills portfolio for component protection.

Here are some Assembly Material products...

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NameDescriptionApplicationsKey FeaturesDeposition MethodSubstratesProcessing Temperature (°C)Datasheethf:tax:pa_applicationshf:tax:pa_deposition-methodhf:tax:pa_substrate
DM-ENC-2500

Aqueous-based stretchable encapsulation coating for screen printing protective layers over conductive circuits in wearable devices, sensors, and medical electronics on elastomeric and textile substrates. Electrically insulating formulation protects stretchable conductive layers from abrasion and wash damage; cures at 120–180 °C.

wearablesscreentextile
DM-AS-10003-SYP

Manual syringe dispensing format of the DM-AS-10003 single-part solvent-free silver epoxy conductive adhesive, suited to lower-volume and prototyping assembly of heaters, sensors, and medical devices. Cures at 130–150 °C on flexible low-temperature substrates including textile, polycarbonate (PC), PET, and FR4, staying flexible once cured to absorb thermal expansion mismatch stress between bonded surfaces.

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DM-ADH-11001S

Solvent-free epoxy structural adhesive for screen printing or syringe dispensing bonded joints in printed electronics and sensor assemblies. Provides strong non-conductive structural bonding where mechanical robustness rather than electrical continuity is required. Cures at 140 °C with excellent adhesion to glass and PET.

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DM-SAS-10030-ST

Stencil and screen printing format of the DM-SAS-10030 flexible silver ECA, designed for higher-throughput component attachment in IME, wearables, sensors, and medical devices on PET, TPU, and textile substrates. Maintains joint flexibility when cured at 120 °C, achieving <200 mΩ/□/25µm with fine pitch resolution suited to dense component layouts.

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DM-AS-10003-SY

Pressure-time dispensing format of the DM-AS-10003 single-part solvent-free silver epoxy conductive adhesive, optimised for automated dispensing in heater, sensor, and medical device assembly. Cures at 130–150 °C on flexible low-temperature substrates including textile, polycarbonate (PC), PET, and FR4, staying flexible once cured to absorb the stress caused by thermal expansion mismatch between bonded surfaces.

, flexible-electronicspressure-time-dispensefr4 pet
DM-UFL-16001

Stretchable two-part epoxy underfill for syringe dispensing, designed for capillary underfilling of chip-scale packages and electronic components in IME and hybrid printed electronics assemblies. Transparent formulation is well suited to LED applications; low-temperature cure and stretchability minimise joint stress during thermoforming and injection molding while increasing component bond strength.

 

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DM-SAS-10030-SY

Pressure-time dispensing format of the DM-SAS-10030 flexible silver ECA, optimised for automated dispensing systems in IME, wearables, sensors, and medical device assembly on PET, TPU, and textile substrates. Maintains joint flexibility when cured at 120 °C, achieving <250 mΩ/□/25µm with fine pitch resolution and shear strength of ~50 kg/cm².

, , , flexible-electronics in-mold-electronicspressure-time-dispensepet pc
DM-SAS-10030-SYP

Manual syringe dispensing format of the DM-SAS-10030 flexible silver ECA, suited to lower-volume or prototyping assembly of IME, wearables, sensors, and medical devices on PET, TPU, and textile substrates. Maintains joint flexibility when cured at 120 °C, achieving <250 mΩ/□/25µm with fine pitch resolution and shear strength of ~50 kg/cm².

, , , flexible-electronics in-mold-electronicsmanual-syringepet pc
DM-SSA-10302S

Pressureless nanosilver sintering die attach paste for screen or stencil printing die bonds in wide-bandgap power electronics and optoelectronics. Sintering at 250 °C without applied pressure simplifies assembly while delivering die shear strength above 20 MPa. Used for flip chip attachment in silicon carbide (SiC) and gallium nitride (GaN) IGBT power modules, LED packaging, and high-speed optical network devices on copper, gold, and silver metallisation.

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DM-ADH-11010S

UV-curable barrier adhesive for roll-to-roll (R2R) rotary screen lamination of flexible perovskite (PSC) and organic photovoltaic (OPV) solar cells on PET. High moisture barrier properties protect moisture-sensitive perovskite and organic active layers, extending device lifetime, while rapid UV cure suits continuous high-throughput R2R production.

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Explore our extensive product search page to effortlessly find the ideal solution for assembly material products.

Assembly Material Services

Custom Formulations

Custom Formulations

We provide a custom formulation service to develop thermal interface materials specifically for your application.
Prototype Development

Prototype Development

With a broad range of deposition tools including screen, 3-axis syringe, die placement and SMT we can prototype and characterise your application.
Durability Testing

Durability Testing

We have a range of durability equipment, including bake storage, environmental, thermal shock and pressure cooker testing.
Design and Modelling

Design and Modelling

We have the facilities to support your electronics design and produce circuit layouts. Facilities include 3D printing and thermal imaging to produce prototypes.

Range of assembly materials

Our range of adhesive material products are sold globally and via international distribution or can be purchased directly by contacting Dycotec or using our on-line shop. Our products are found in applications such as solar cells, semiconductor power management devices, automotive, consumer and industrial appliances.

In addition to our standard range of adhesive materials, we also offer customised formulation development.

We have extensive facilities for development, testing and mass production of adhesive materials to ensure high levels of reliability.

Please contact us today to discuss your assembly application requirements with one of our adhesive specialists.

Assembly Materials

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